WebCAE
Engineering Case Studies · 33 MODELS

Pre-solved FEA Case Studies & Industry Models

Every case study includes the engineering problem statement, mesh specs, boundary conditions, verified simulation results, and one-click launch in the browser Web App (WASM up to 300k DOF) or offline Native Desktop (up to 1.5M+ DOF).

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Inline-4 Engine Cylinder Block
3D Solid B-Rep · 175k DOF3D Solid

Inline-4 Engine Cylinder Block

Peak cylinder combustion pressure verification and crankcase saddle stiffness evaluation for high-output powertrain design.

237k tets · σ_vm = 79.1 MPa · |u| = 0.093 mm
McPherson Suspension Steering Knuckle
3D Solid B-Rep · 136k DOF3D Solid

McPherson Suspension Steering Knuckle

Combined 3g pothole impact and 1.2g emergency braking durability analysis for passenger vehicle suspension safety.

207k tets · σ_vm = 88.8 MPa · |u| = 0.090 mm
Two-Stage Cast Gearbox Housing
3D Solid B-Rep · 148k DOF3D Solid

Two-Stage Cast Gearbox Housing

Shaft bearing bore deflection and casing rigidity analysis under maximum transmitted gear tooth meshing loads.

164k tets · σ_vm = 13.5 MPa · |u| = 0.030 mm
Monobloc Railway Wheel Ø957 mm
3D Solid B-Rep · 108k DOF3D Solid

Monobloc Railway Wheel Ø957 mm

Curving curve lateral flange guidance and axle static wheel load certification according to EN 13979-1 and GOST standards.

138k tets · σ_vm = 182.0 MPa · |u| = 1.295 mm
API 6A Gate Valve Body (51.7 MPa Hydrotest)
API 6A 5000 psi · 162k DOF3D Solid

API 6A Gate Valve Body (51.7 MPa Hydrotest)

API 6A hydrostatic shell proof pressure qualification and flange neck stress linearization for high-pressure sour gas service.

249k tets · σ_vm = 453.2 MPa · |u| = 0.360 mm
API 6A Crossover Wellhead Spool with Side Outlets
API 6A Spool · 106k DOF3D Solid

API 6A Crossover Wellhead Spool with Side Outlets

Crossover flange stress qualification and side outlet intersection integrity verification under 51.7 MPa factory hydrotest.

142k tets · σ_vm = 291.9 MPa · |u| = 0.111 mm
Jaw Crusher Movable Swing Jaw (900×600)
1.8 MN Crushing · 165k DOF3D Solid

Jaw Crusher Movable Swing Jaw (900×600)

Heavy-duty mineral rock crushing force structural verification and rib grid stiffness optimization for mining machinery.

211k tets · σ_vm = 90.8 MPa · |u| = 0.127 mm
1.5 MW Wind Turbine Cast Rotor Hub
1.5 MW Hub · 70k DOF3D Solid

1.5 MW Wind Turbine Cast Rotor Hub

Extreme aerodynamic gust overturning moment and blade root pitch flange integrity certification for utility-scale wind turbines.

83k tets · σ_vm = 38.1 MPa · |u| = 0.514 mm
Pelton Hydro Turbine Runner (12 Buckets)
130 kN Jet · 51k DOF3D Solid

Pelton Hydro Turbine Runner (12 Buckets)

High-head hydroelectric impulse turbine bucket root bending and hydrodynamic jet impingement fatigue analysis.

63k tets · σ_vm = 109.6 MPa · |u| = 0.741 mm
5-Blade Marine Propeller Ø4.2 m
5-Blade NAB · 20.5k DOF3D Solid

5-Blade Marine Propeller Ø4.2 m

Hydrodynamic thrust cantilever blade deflection and blade root stress verification for commercial vessel propulsion.

21k tets · σ_vm = 14.9 MPa · |u| = 1.877 mm
Machined Dual-Lug Wing Attachment Fitting
Al 7050-T7451 · 78k DOF3D Solid

Machined Dual-Lug Wing Attachment Fitting

Limit flight load pin bearing and pocket stress concentration validation for primary airframe wing-to-fuselage attachment.

104k tets · σ_vm = 237.1 MPa · |u| = 0.176 mm
6-Branch Cast Steel Bridge Tubular Node
Cast Steel G20Mn5 · 54k DOF3D Solid

6-Branch Cast Steel Bridge Tubular Node

Verification of stress concentrations and plastic reserve in a heavy cast-steel cable-stayed bridge node under combined 2.4 MN spatial chord loads.

59k tets · σ_vm = 225.1 MPa · |u| = 0.733 mm
48 m Mine Hoist Headframe & Ore Bin
Static + Buckling + Modal · 984 DOFShell / Frame

48 m Mine Hoist Headframe & Ore Bin

Full-scale structural stability, skip hoist dynamic stiffness, and modal validation for a 48 m steel vertical shaft headframe.

64 quads · 386 beams · λ₁ = 28.34 · f₁ = 2.456 Hz
220 t Mining Dump Truck Body (BelAZ Class)
Static + Buckling + Modal · 1.8k DOFShell / Frame

220 t Mining Dump Truck Body (BelAZ Class)

Dynamic stiffness, structural stability, and payload fatigue optimization for a 220-ton open-pit mining haul truck dump body.

280 quads · 221 beams · λ₁ = 42.00 · f₁ = 11.22 Hz
53 m Oil Drilling Derrick & Substructure
300 t Hook Load · Buckling + ModalShell / Frame

53 m Oil Drilling Derrick & Substructure

Verification of overall structural stability and wind-load resistance under a 300-ton maximum hook load for a 53 m deep drilling rig.

88 quads · 612 beams · λ₁ = 4.62 · f₁ = 1.908 Hz
42 m Bucket-Wheel Excavator Boom & Mast
Digging Force + Stay Cables · 1.1k DOFShell / Frame

42 m Bucket-Wheel Excavator Boom & Mast

Spatial stability, stay cable tensioning, and dynamic digging force analysis for a 42-meter open-pit bucket-wheel excavator boom.

76 quads · 456 beams · λ₁ = 16.08 · f₁ = 1.309 Hz
Horizontal Pressure Vessel on Two Saddles
Saddle Supports + Buckling · 8.3k DOFShell / Frame

Horizontal Pressure Vessel on Two Saddles

Verification of saddle-horn localized shell bending stresses, vacuum buckling, and ASME Section VIII compliance for a horizontal pressure vessel.

1,380 quads · 382 beams · λ₁ = 28.84 · f₁ = 22.52 Hz
Industrial Silo with Conical Hopper on Columns
Janssen Pressure + Friction · 5.1k DOFShell / Frame

Industrial Silo with Conical Hopper on Columns

Verification of stepped shell wall stability under Janssen bulk solid lateral pressure and vertical wall friction for an elevated industrial silo.

768 quads · 832 beams · λ₁ = 42.73 · f₁ = 9.289 Hz
24 m Double-Girder Box Bridge Crane
50 t Trolley + Web Diaphragms · 4.7k DOFShell / Frame

24 m Double-Girder Box Bridge Crane

Verification of web plate shear buckling, vertical deflection limits, and transverse diaphragm stiffness for a 50-ton overhead box-girder crane.

832 quads · 321 beams · λ₁ = 10.38 · f₁ = 3.004 Hz
Hydropower Spillway Radial (Tainter) Gate
Hydrostatic Load + Arm Buckling · 3.2k DOFShell / Frame

Hydropower Spillway Radial (Tainter) Gate

Verification of skin plate hydrostatic bending, radial strut arm column buckling, and trunnion pin reactions for a 14 m dam radial gate.

448 quads · 452 beams · λ₁ = 22.97 · f₁ = 5.489 Hz
48 m Composite Wind Turbine Blade
Composite Airfoil + Shear Webs · 5k DOFShell / Frame

48 m Composite Wind Turbine Blade

Verification of flapwise skin buckling, shear web stability, and aeroelastic modal frequencies for a 48 m composite wind turbine blade.

896 quads · 432 beams · λ₁ = 2.83 · f₁ = 0.676 Hz
68 m Offshore Jacket Platform & Topside
Wave Load + Topside Deck · 1.1k DOFShell / Frame

68 m Offshore Jacket Platform & Topside

Verification of global frame stability, wave-current hydrodynamic resistance, and topside dynamic sway for a 68 m offshore fixed jacket platform.

81 quads · 438 beams · λ₁ = 19.47 · f₁ = 1.654 Hz
180 m Cargo Ship Hull with Framing
Free-Free Modal · 145k DOFShell / Frame

180 m Cargo Ship Hull with Framing

Verification of hull girder bending, transverse bulkhead racking, and free-free dry vibration modes under quiet water and wave loads.

27,216 quads · 34,724 beams · f₁ = 1.167 Hz
Transport Aircraft Airframe
Aeroelastic Modal · 130k DOFShell / Frame

Transport Aircraft Airframe

Full-airframe aeroelastic modal analysis and 2.5g pull-up maneuver stress verification with wing-to-fuselage load transfer.

f₁ = 1.902 Hz · f₂ = 3.036 Hz · f₃ = 3.147 Hz
Fuselage Barrel Section with Door Cutout
Static + Modal · 97k DOFShell / Frame

Fuselage Barrel Section with Door Cutout

Internal cabin pressurization, canted door frame shear flow, and passenger floor bending analysis.

16,240 quads · 8,861 beams · f₁ = 31.37 Hz
ISS Pressurized Station Module
Orbital Free Modal · 36k DOFShell / Frame

ISS Pressurized Station Module

Free-free orbital vibration modes, internal atmospheric pressure containment, and launch trunnion g-load stress verification.

f₁ = 3.916 Hz · f₂ = 4.139 Hz · 6,016 quads
B-Rep Stiffened Aircraft Panel
OCCT Imprint + 49 Ribs · B-RepShell / Frame

B-Rep Stiffened Aircraft Panel

Direct Open CASCADE Technology curve imprinting into sheet B-Rep geometry with 49 eccentric T-beam stiffeners on conformal quad mesh edges.

w_max = 0.628 mm · beam forces + shell stress
60-Story Diagrid Skyscraper & Core
Static + Modal · 74k DOFShell / Frame

60-Story Diagrid Skyscraper & Core

Perimeter tubular diagonal grid stiffness optimization under boundary-layer wind profiles and torsional modal dynamics.

240 m height · f₁ = 0.116 Hz · f₂ = 0.119 Hz
60-Story Outrigger & Belt-Truss Tower
Static + Modal + Buckling · 75k DOFShell / Frame

60-Story Outrigger & Belt-Truss Tower

Multi-level outrigger and perimeter belt-truss interaction mobilizing exterior megacolumns against lateral wind overturning.

u_top = 0.241 m · λ₁ = 7.72 · f₁ = 0.214 Hz
60-Story Moment-Frame & Core High-Rise
Static + Modal + Buckling · 74k DOFShell / Frame

60-Story Moment-Frame & Core High-Rise

Classical high-rise dual system: perimeter moment-resisting frame shear lag and central shear wall core interaction.

u_top = 0.298 m · λ₁ = 7.21 · f₁ = 0.194 Hz
High-Rise Shear Core Wall (3D Buckling)
Static + Modal + Buckling · 22k DOFShell / Frame

High-Rise Shear Core Wall (3D Buckling)

Rigorous 3D shell geometric stiffness matrix K_σ benchmark verifying cantilever core wall buckling and shear deformation against Euler-Greenhill theory.

λ₁ = 11.811 · f₁ = 0.127 Hz · 3,600 quads
Eiffel Tower 3D Space Truss
Space Frame · Static + Modal · 94k DOFShell / Frame

Eiffel Tower 3D Space Truss

Full-scale 3D latticed space truss modal analysis and extreme wind pressure verification with analytical X-brace intersections.

93,852 DOF · instant load in browser
Shukhov Hyperboloid Lattice Tower
Hyperboloid Lattice · Static + BucklingShell / Frame

Shukhov Hyperboloid Lattice Tower

Doubly-ruled hyperboloid steel lattice shell modal and buckling evaluation with exact 3D spatial intersection nodes.

3,288 members · static + buckling + modal

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